Ezhilarasan R

Sr. Executive - Production & Planning

 Bengaluru, Karnataka, India

A dedicated and motivated production executive with over six years' experience in various manufacturing units. Proven track record in the field of crafting and executing strategies of production plans that reduce conversion costs and improve production. Being a trendsetter, I increase the production as per maximum capacity of the facility provided by the Way of line balancing and process stabilization. Proven abilities to manage the projects mainly in cost reduction. Coordinated the Subordinates and aligned them on a single page with good quality leadership. I am seeking to leverage my skills in newer ways and domains.

Work Experience

Sr. Executive - Production & planning  •  Natural Remedies Pvt.Ltd

March 2019 - Present

  • Managed the entire manufacturing and packing operations of the powder & liquid production facility and delivered 100% PvA consistently every month.
  • Pioneered in production & scheduling activities and prepared the monthly production plan and delivered 100% as per market requirements.
  • Analyzed and achieved the day-to-day operations towards the objective of continuously improving the performance metrics up to 20% per quarter.
  • Enhanced the 15% OEE by minimizing machine breakdowns, continuous improvements & modifications in technology wise.
  • Led the budget related activities and data availabilities like Capex/Opex, conversion cost/unit, ROI, Manufacturing efficiency, Material usage & Inventory controls.
  • Ensured 100% compliance with all internal and external regulatory and quality audits, processes and systems inside the plant and coordinated with QA/QC/Engineering department for smooth functioning of the facility.
  • Coordinated with Stores and Planning department for resource availability like raw, sub-assy parts & packing materials until the end of the month and associated with a development team for technical transfer of products from a pilot plant to a production facility.
  • Demonstrated knowledge of SAP PP, MM modules for roll out the production activities and operational excellence criteria.
  • Spearheaded 100% EHS requirements and implementation of safety procedures in the work location and maintained the production facility with 100% 5S. And gained the 5 S steering committee member reward.
  • Led subordinates according to established policies, standard procedures & data integrity for making them multi-skilled.
  • Prepared and reviewed the SOP's, Batch manufacturing documents and related formats.
  • Pioneer experienced to manage GMP, USFDA/EU, FSMS, HALAL, QMS, EMS, OHSAS audits.

Key achievements:

  • Reduced the liquid filing conversion cost from 12 to 4 rupees by reducing the cycle time with line balancing.
  • Won the first price in GEM project of year in 2020 at NRPL by saving the 80 lakh for the organization by fixing the lower TS as commercial TS for 5 products.
  • Rewarded as the best technical supporter for the new automated filling unit commissioning team.
  • Saved 35 lakh for the organization by fixing the suspended solids limit by coordinating with customers for medicine products.




Supervisor - Production & Planning  •Taeyang Metal India Pvt.Ltd                                                                        

November 2015 - March 2019

  • Handled 100 + manpower per shift in EPS Steering assembly unit.
  • Responsible to achieve target as per production planning
  • Monthly production report monitoring and eliminating bottlenecks.
  • Coordinating with various departments for the smooth functioning of the production line
  • Supervising production line activities in accordance with the production plan
  • Plan and implement the training activity for operators and newcomers.
  • Analyze the customer complaints & find the root cause & also take necessary action to eliminate the problems
  • Conduct Daily Work Meeting with line leaders & act on gaps between Plan v/s Actual
  • Implementation of Kaizen, Poke Yoke, and 5S on the shop floor
  • Focus on cost reduction techniques and successful implementation of pilot projects.
  • Ensured adequate 5S activity in the respective areas
  • Inventory Management & rejection Control.

Education

Feb 2021– Dec 2022(pursuing)

University of Madras- Institute of Distance Education

MBA- Logistics and Supply Chain Management

June 2011 - May 2015

K S Rangasamy College of Technology

BE Mechanical Engineering

Skills


  • Leadership and Interpersonal skill

  • Problem solving skill
  • SAP PP &MM Modules
  • MS Office
  • Budgeting & ROI
  • Production management
  • Reduction of Conversion cost
  • Instant decision & Solution provider
  • Material & People management
  • Project management
  • ISO 45001 internal Auditor
  • Six Sigma Yellow Belt


Contact information


Ezhilarasan R

Mobile: +91- 81448 65596

                   +91-79041 00335
Email Id: [email protected]
LinkedIn Id: www.linkedin.com/in/ezhilarasan-r-36b04393


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