I.Shiva

Assistant engineer maintenance  •  Tata Advance systems limited nagpur

September 2016 - September 2020

JOB PROFILE

● Mechanical Machine Maintenance.
● Utility Maintenance.
● PM and TPM of machine.
● New Equipment Erection and Commissioning.
JOB DESCRIPTION AND RESPONSIBILITIES



1. Machine Maintenance carried out of following machine.
● Maintenance of VMC 500,650,900 machine Siemens 810 D, 840D.
● Maintenance of HMC HELLER machine (Germany) Siemens 840D SL.
● Maintenance of HMC MITSUISEIKI machine (Japan).
● Maintenance of MAKINO (Fanuc) 3 & 5 axis.
● Maintenance of MAZAK (mazatrol) HMC, VMC, 5 axis.
● Maintenance of 5 axis machine JOBS (Italy), Water jet cutting machine (PAR).
● Maintenance of LMW (lathe), milling machine, grinding machine.
● Maintenance of JYOTI VMC and HMC, Huron HMC, VTL machine.
● Commissioning and erection of new equipment and machines.
● Preventive Maintenance carried out for all of above machine to reduce breakdown Maintenance.
● Preventive and breakdown maintenance carried out of ACFB Beam assembly line.

2. Maintenance carried out of special purpose machine.

● Maintenance of aerospace machine Like LECTRA, GFM, AUTOCLAVE, CRANE, SHEETER.
● Maintenance of, Press Machine, ROUTER machine.
● Maintenance on Paint shop blower, DP line.
● Maintenance of sheet forming machine and down draft machine.

3. Machine Maintenance and utility operation carried out for following Utility machine.

● Operation and Maintenance of Kaiser Compressor (500 cfm).
● Operation and Maintenance of Chiller (Voltas and DB )(108 TR).
● Operation and Maintenance of Water Treatment plant.
● Maintenance of hot water generator.
● Operation and Maintenance of AHU, Cooling tower.
● Maintenance of vacuum pump (bosch).
● HVAC, Facility Providing to Requested Department
● Independently operating All Utility operation.
● Maintain consumption of air and water record.
● AMC done for utility with service engineer.


4. Major breakdown attending in maintenance.

● Changing BT50, HSK 63 VMC spindle, spindle motor.
● Replacement of axis bearing for VMC, HMC.
● Changing Heller HMC motor gearbox assembly.
● Change Drawbar Assembly.
● Replacement of Ball screw assembly for HMC machine.
● Change spindle belt.
● Repair and maintenance of conveyor gearbox. Etc.
● Repairing of conveyor chain and assembly.
● Repairing of spare vacuum pump and coolant pump.


KEY RESPONSIBILITY

● Increase machine availability by reducing breakdown.
● Planning of PM and TPM of machines in shift.
● Involved In Making TPM manager model machine.
● Removing red tag.
● Basic electrical work.
● Why why analysis, root cause corrective action.
● TPM implementation in respective area.
● 5S implementation in respective area.
● Kaizen implement in our respective Area.
● As a shift engineer utilization of manpower and allocated work.
● Preparing shift report at the end of shift.
● Monitor consumption of spare.
● AMC carried out with service engineer.
● Reducing air, oil and water leakage also prepared sheet.
● Departmental Documentation work. Updating AQMS, IMS-EHS and SDT BOARD.


COMPUTER KNOWLEDGE

● Working knowledge of “MS WORD, Excel, Power Point operation.
● Working knowledge of SAP.



TRAINING ATTENDED

● Internal Auditor training attended for IMS-EMS, OHSAS.
● Training on AQMS standard for aerospace management system.
● ON job training on hydraulics and pneumatics.
● Fire safety training.
● 5S And External TPM Manager model machine.
● Hydraulic training from yuken India.