Avatar of s.anand Kumar.

s.anand Kumar

Senior Design Engineer
Completed B.E Automobile Engineering with topper of the college. Senior Design Engineer with over 9 years of experience in BIW Process Planning, Fixture design and Dimensional Control Engineering. Responsible for leading the development of equipments used in body shop for welding. to design all the required fixtures and equipments w.r.t process layout and weld gun simulation check. Able to manage the progress of assembly facility schedule to meet the project milestone.
Renault Nissan Technology and Business Centre on deputation Tata Technologies
Anna University
Coimbatore, Tamil Nadu, India

Skills

Assemblies
Analysis
Strategy
Planning
Flexible
Production Operations
Manufacturing Process
Feasibility Study

Work experiences

Senior Design Engineer

Renault Nissan Technology and Business Centre on deputation Tata Technologies

Nov 2016 ~ Present
Responsible for assembly process and facility implementation for body shop. Design feasibility to concept design study on model addition in existing line #1, #2 and #3 in RNAIPL plant India PB1D, XBA, RBC, PY1B, HHA Exposure in Alliance Standard lines ASL and Nissan Standard Lines fixtures NSL . Executed in Flexible body main lines programs LJO, RBC, P42Q . Creation of Floor Fix, base assembly, fixed Roller bed to moveable one by adding pallet lifter and with safety device inclined light curtain, vertical light curtain, horizontal light curtain In Renault XFK project delivered two work cell creation namely hood ledge member and floor pan assembly with collision free environment contains 15 jigs and 64 robots. Develop a BIW fixture, equipment with considering the collision free environment, ergonomic validation and gun feasibility study in the virtual phase of studies. Design of concept level to final welding fixture design 3D & 2D manufacturing drawing, time chart and Pneumatic circuit & purchase part selection. Evaluate and prepare BOM, coordinate supplier discussion, to get design approval end to end support for Equipment implementation. Team Management, preparing project report and delivery schedule.

Senior Design Engineer

Ford Motor Company on deputation Satyam Ventures

Jun 2014 ~ Nov 2016
2 yrs 6 mos
Responsible for assembly process validations/Sequencing through Teamcenter, Manufacturing Process Planning documentation with the help of GSPAS Global study process allocation system . Key expertise in deciding the Locating Strategy LD's for the BIW sheet metal components & sub assemblies by applying 3-2-1 principle to meet the Global Manufacturing Requirements GMRs . Experience in development of the Measurement Point Strategy for the BIW sheet metal components to ensure the design & Process capability to the design intent. Perform BOM audit to ensure vehicle quality and tracking the BOM allocation w.r.t AVBOM. Provide measurement point reports to stamping and body shop for metro-logy departments. Contribute to Dimensional control Engineering team, supporting for single parts, sub-assembly and sub-systems of measurement point, Locators creation, coordinate cut planes and tolerance stack up analysis for global projects. P552, D54N, S550MCA, P552, C520, VN27, C2B2 .

Design Engineer

HIROTEC INDIA PVT LIMITED

Sep 2011 ~ Jun 2014
2 yrs 10 mos
Pre Production Operation welding fixture design and manufacturing drawing creation as per NAMS standard and General Motors North American standards Design and drafting of Weld tool fixtures for car body namely Under body, Wheel house, Front and Rear door, deck lid, Fender and Hood assembly Pre production operations . Responsible for layout of each unit and key sheet preparation, BOM generation, layout call outs. Contributed General Motors global projects A1SLi, A1BLi, A1LLi, D1BLi, D2JCi, K2XXi.

Educations

Anna University

Bachelor of Engineering (BEng)
BE Automobile Engineering

2008 - 2011

Sri Ramakrishna Mission Vidhyalaya Polytechnic College

Bachelor of Engineering (BEng)
Diploma in Mechanical Engineering

2004 - 2007

Thambu Higher Secondary School

SSLC

2003 - 2004
Powered By CakeResume