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Completed B.E Automobile Engineering with topper of the college. Senior Design Engineer with over 9 years of experience in BIW Process Planning, Fixture design and Dimensional Control Engineering. Responsible for leading the development of equipments used in body shop for welding. to design all the required ﬁxtures and equipments w.r.t process layout and weld gun simulation check. Able to manage the progress of assembly facility schedule to meet the project milestone.

Anna University

Sri Ramakrishna Mission Vidhyalaya Polytechnic College

Thambu Higher Secondary School

Senior Design Engineer

s.anand Kumar

Renault Nissan Technology and Business Centre on deputation Tata Technologies

Responsible for assembly process and facility implementation for body shop. 
 Design feasibility to concept design study on model addition in existing line #1, #2 and #3 in RNAIPL plant India 
 PB1D, XBA, RBC, PY1B, HHA 
 Exposure in Alliance Standard lines ASL and Nissan Standard Lines ﬁxtures NSL . Executed in Flexible body main lines programs LJO, RBC, P42Q . 
 Creation of Floor Fix, base assembly, ﬁxed Roller bed to moveable one by adding pallet lifter and with safety device 
 inclined light curtain, vertical light curtain, horizontal light curtain 
 In Renault XFK project delivered two work cell creation namely hood ledge member and ﬂoor pan assembly with collision free environment contains 15 jigs and 64 robots. 
 Develop a BIW ﬁxture, equipment with considering the collision free environment, ergonomic validation and gun feasibility study in the virtual phase of studies. 
 Design of concept level to ﬁnal welding ﬁxture design 3D & 2D manufacturing drawing, time chart and 
 Pneumatic circuit & purchase part selection. 
 Evaluate and prepare BOM, coordinate supplier discussion, to get design approval end to end support for 
 Equipment implementation. 
 Team Management, preparing project report and delivery schedule.

Responsible for assembly process validations/Sequencing through Teamcenter, Manufacturing Process Planning documentation with the help of GSPAS Global study process allocation system . 
 Key expertise in deciding the Locating Strategy LD's for the BIW sheet metal components & sub assemblies by applying 3-2-1 principle to meet the Global Manufacturing Requirements GMRs . 
 Experience in development of the Measurement Point Strategy for the BIW sheet metal components to ensure the design & Process capability to the design intent. 
 Perform BOM audit to ensure vehicle quality and tracking the BOM allocation w.r.t AVBOM. 
 Provide measurement point reports to stamping and body shop for metro-logy departments. 
 Contribute to Dimensional control Engineering team, supporting for single parts, sub-assembly and sub-systems of measurement point, Locators creation, coordinate cut planes and tolerance stack up analysis for global projects. P552, D54N, S550MCA, P552, C520, VN27, C2B2 .

Ford Motor Company on deputation Satyam Ventures

Pre Production Operation welding ﬁxture design and manufacturing drawing creation as per NAMS standard and 
 General Motors North American standards 
 Design and drafting of Weld tool ﬁxtures for car body namely Under body, Wheel house, Front and Rear door, deck lid, Fender and Hood assembly Pre production operations . 
 Responsible for layout of each unit and key sheet preparation, BOM generation, layout call outs. Contributed 
 General Motors global projects A1SLi, A1BLi, A1LLi, D1BLi, D2JCi, K2XXi.

s.anand Kumar’s posts